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Product inspection using point clouds 'spGauge' automatically reflects drawing tolerances in 3D.

Automatic application of dimensional tolerances from 2D drawings to 3D models.

In the preparation for product inspection, there was a challenge where the information on dimensional tolerances existed only in 2D drawings, and the task of manually applying this to 3D models was very time-consuming and prone to human error. The "drawing import function" has made it possible to automatically recognize dimensional tolerance information from 2D DXF drawing data and directly reflect it in the corresponding 3D model. This significantly reduces the time required for inspection preparation. 【Features of the spGauge Drawing Import Function】 - Import of 2D drawing information: Information such as "dimensions," "geometric tolerances," and "datums" is imported from 2D drawing data (DXF) into the 3D coordinate space of spGauge. - Element identification and placement in 3D: The imported 2D drawing data is separated into elements such as front view and top view, and placed in the corresponding positions within the 3D shape data. - Automatic recognition of dimensions and geometric tolerances: Dimensional attributes such as dimension values, tolerance values, symbols, and leader lines are automatically recognized. - Automation of GD&T inspection: The recognized information is converted into spGauge's GD&T inspection attributes, enabling automatic inspection of the measured point cloud data! *For more details, please refer to the page below or feel free to contact us.

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Product inspection software 'spGauge' <Virtual Assembly>

Inspect gaps and interference areas with shape inspection! Assemble actual parts virtually and display with a color map.

The product inspection software 'spGauge' allows for virtual assembly and the verification of interferences and gaps. For automotive door panels, actual pressed parts are assembled to inspect gaps and interference points between components, but this process consumes time for preparation, measurement, and aggregation. By utilizing non-contact measurement point cloud data of each pressed part along with CAD data, it is possible to virtually assemble the parts and detect gaps and interference points, obtaining numerical information as well. 【Product Features】 ■ By aligning the measurement data of each pressed part with the CAD data and performing shape inspection (error color mapping) on the aligned measurement data, gaps and interference points can be confirmed. *For more details, please download the PDF or feel free to contact us.

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Product inspection software 'spGauge' <The Importance of Alignment>

A detailed explanation of alignment for product comparison inspection in three-dimensional space!

"spGauge" is a product comparison inspection software. The subject of inspection is the three-dimensional data (point cloud) obtained by scanning the actual product. The comparison targets for the inspection are three-dimensional CAD data and other point cloud data. A necessary task before conducting the comparison inspection is "alignment." Since we are comparing one object to another, the process of overlaying them, or aligning their positions, is obviously essential. In this article, we will explain how this "alignment" task impacts the subsequent inspection and its importance. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*

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Product inspection software 'spGauge' <I want to detect distortion in the product appearance>

A function to detect distorted areas using the "grinding stone" and "three-point gauge" methods on measurement point group data!

The product inspection software 'spGauge' can be utilized for detecting distortion in the appearance of products in press and resin manufacturing. When light is shone on the molded parts, the distorted areas appear refracted, making it quite difficult and time-consuming to detect distortions that are several tens of microns deep on free-form surfaces. This product allows for the detection of distorted areas by displaying them as a color map from the point cloud data. 【Product Features】 ■ Ability to display and identify distorted areas as a color map from point cloud data ■ Functionality to detect distorted areas using the "grinding stone" and "three-point gauge" methods on point cloud data *For more details, please download the PDF or feel free to contact us.

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Product inspection software 'spGauge' <Reduction of modification time for multi-cavity molds>

Finding combinations that require minimal mold modifications is crucial for reducing labor hours!

The product inspection software 'spGauge' can be utilized to shorten the modification time of multi-cavity molds in resin manufacturing. When combining molds for multi-cavity parts with molds that accommodate multiple cavities, it is important to find combinations that minimize gaps and interference, thereby reducing the need for mold modifications, which is crucial for labor-saving. By using this product, you can verify the deformation of each part's data from the shape inspection results and find combinations that require minimal reprocessing. 【Product Features】 ■ It is possible to verify the deformation of each part's data from the shape inspection results and find combinations that require minimal reprocessing. *For more details, please download the PDF or feel free to contact us.

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Product inspection software 'spGauge' <Design and manufacturing business support functions>

From detecting defects in resin products to issuing countermeasure instructions! Building a user-specific database for countermeasure instructions.

The product inspection software 'spGauge' can be utilized to support the design and manufacturing operations of resin manufacturers. With shape inspection (error color map), it is easy to identify the locations and phenomena of defects; however, simply displaying the defective areas can lead to human errors such as oversight or misjudgment in countermeasures. This product not only detects defective areas that differ from CAD data without omission and displays the number of defective locations, but it can also annotate phenomena and causes inferred from the characteristics of the CAD data shape. 【Product Features】 ■ The optional feature CATS_Mold includes a function that displays phenomenon annotations for defective areas based on shape inspection results. ■ A user-specific database for countermeasure instructions can be built, allowing for easy instruction of countermeasures for the phenomena of defective areas. *For more details, please download the PDF or feel free to contact us.

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Product inspection software 'spGauge' <Verification of phenomena between processes of press molds>

Can be utilized in Yachin! It is possible to use it for comparison between press mold processes.

The "spGauge Viewer Light" is a tool that allows for easy verification of areas that have changed between the processes of press forming. During the prototype stage of mold development, it is necessary to confirm whether the problematic areas have been properly corrected between processes and whether any new issues have arisen as a result of the corrections. This tool can display error color maps of the same areas (coordinate positions) of measurement data for press products formed in each process side by side. 【Product Features】 ■ It can display error color maps of the same areas (coordinate positions) of measurement data for press products formed in each process side by side. ■ It allows for easy confirmation that areas where springback occurred in the previous process are being formed correctly in the next process, and that abnormalities have arisen in areas that had no issues in the previous process. *For more details, please download the PDF or feel free to contact us.

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Product inspection software 'spGauge' <Share inspection results in 3D data>

By conveying inspection results that include 3D data, there is no need to create a report, and information can be communicated without any omissions!

The "spGauge Viewer Light" is a free license software that allows you to check the inspection results of "spGauge." When transmitting inspection results from the inspection department to various departments such as design, analysis, processing, and molding, a tremendous amount of time is spent creating images and tables. The data from this product (data that can be created with the spGauge main unit) can be pasted into Microsoft Office, allowing for three-dimensional movement and rotation view operations within Office software. 【Product Features】 ■ Free license software that allows you to check the inspection results of spGauge ■ Data created with the spGauge main unit can be pasted into Microsoft Office (Excel, Word, PowerPoint), enabling three-dimensional movement and rotation view operations within Office software. *For more details, please download the PDF or feel free to contact us.

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